Commonwealth of Pennsylvania

Department of Environmental Protection

DIESEL POWERED EQUIPMENT PACKAGE

Instructions Pertaining to Diesel Powered Equipment Package (DPEP) Applications

Attached you will find one complete set for both the operator (applicant) and the evaluator(s). The first set of draft forms, entitled "Diesel Powered Equipment Package (DPEP) Application" is to be completed by each operator making application for approval of their DPEP. It contains the following:

Part I General Information

This part contains information pertaining to the applicant. Information contained in this part would be recorded in a database designed and maintained by the Bureau of Deep Mine Safety to track subsequent actions and ensure the timeliness of the approval/denial process.

Part II Module One: Diesel Powered Equipment

This part contains information pertaining to the specific equipment to be used. In completing this section the operator will include all supporting documentation such as schematics, drawing, or plans relative to this section. To assist the operators in completing this portion, the various components may be checked off, once they have been included in the application.

Part II Module Two: Ventilation

This part contains information pertaining to the ventilation requirements set forth in the law specific to the equipment to be used. In completing this section the operator will include all supporting documentation and plans relative to this section. To assist the operators in completing this portion, the various components may be checked off, once they have been included in the application.

Part II Module Three: Fuel, Fueling and Fire Suppression

This part contains information pertaining to fuel, fueling and fire suppression requirements set forth in the law specific to the equipment to be used. In completing this section the operator will include all supporting documentation and plans relative to this section. To assist the operators in completing this portion, the various components may be checked off, once they have been included in the application.

Part II Module Four: Training

This part contains information pertaining to training requirements set forth in the law. In completing this section the operator will include all supporting documentation and plans relative to this section. To assist the operators in completing this portion, the various components may be checked off, once they have been included in the application.



The second set of draft forms, entitled "Diesel Powered Equipment Package Approval Checklist" are internal forms to be used by the various staff members involved in the technical approval process. These forms are further broken down into the four modules previously named in this document.

In developing these forms, it was the intent of the BDMS to structure both the application, as well as the evaluator checklists, in such a manner as to promote both ease in completing the package application, as well as the timely evaluation of same.

The Diesel Powered Equipment Package approval process will involve review by the equipment approval section, the bituminous engineering section, and the training section. Input will also be received from the district mine and district electrical inspection staff. An administrator (program coordinator) will be responsible to distribute the application modules to the appropriate reviewers and track all actions including correspondence and database management.

In keeping with the Department's Money-Back Guarantee Program, the BDMS will adhere to the following timelines during the approval of each application.

This review is conducted following receipt of the application at the BDMS office. This review consists of an overall evaluation of the DPEP to ensure that the operator has provided information for each of the four modules as well as the completeness of the necessary general information. This does not include a technical evaluation of the information contained in each module, but rather its general inclusion. Following acceptance of the application, the DPEP modules will be distributed to program specific staff for initiation of the First Technical Review.

This review consists of the evaluation and approval of each module by program specific personnel. During this review, it shall be noted what portions of the DPEP module meet with Department approval. Following the review of the entire module, that portion of the DPEP shall be returned to the program coordinator for the following action:

This review, performed again by program specific personnel, consists of a review of all additional information submitted in response to the first review letter, to ensure that each element previously missing or deficient has been addressed. This review will result in one of the following:

During this review, the DPEP, along with the evaluators' checklists shall be distributed among management personnel for their approval and signature. Final approval will be issued by the Director, Bureau of Deep Mine Safety.

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE ONE - EQUIPMENT
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
202-A
EQUIPMENT APPROVALS
MSHA ENGINE APPROVAL PLATE
MSHA EQUIPMENT APPROVAL PLATE (FACE)
BDMS EQUIPMENT APPROVAL PLATE
QUANTITIES AND TYPES OF EQUIPMENT
SAFE OPERATING PROCEDURES
203-A (b)
EXHAUST EMISSIONS CONTROL
ELECTRICAL COMPONENTS AND WIRING
DIESEL PARTICULATE MATTER (DPM) FILTER
OXIDATION CATALYST OR OTHER GASEOUS EMISSIONS CONTROL
ENGINE SURFACE TEMPERATURE CONTROL
HEAT EXCHANGER
AUTOMATIC ENGINE SHUTDOWN SYSTEM (FOR HIGH EXHAUST GAS OR HIGH ENGINE COOLANT)
SPARK ARRESTOR SYSTEM
FLAME ARRESTOR SYSTEM
UNTREATED EXHAUST GAS SAMPLING PORT
TREATED EXHAUST GAS SAMPLING PORT
203-A (c)
ON-BOARD DIAGNOSTICS SYSTEM
ENGINE SPEED
OPERATING HOUR METER
TOTAL INTAKE RESTRICTION
TOTAL EXHAUST BACK PRESSURE
COOLED EXHAUST GAS TEMPERATURE
COOLANT TEMPERATURE
ENGINE OIL PRESSURE
ENGINE OIL TEMPERATURE

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE ONE - EQUIPMENT continued
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
203-A (d)
QUALITY CONTROL PLAN FOR DIESEL FUEL
213-A
MAINTENANCE PLAN
214-A
CHECKLISTS AND RECORDKEEPING FOR EQUIPMENT
ENGINE AND EMISSIONS CHECKLIST
MANUFACTURER'S PROCEDURE FOR PREVENTIVE MAINTENANCE AND SERVICE INSPECTION
LIST OF TRAINED AND QUALIFIED MECHANICS

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE TWO - VENTILATION
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
204-A
MINE VENTILATION PLAN DESCRIBES THE FOLLOWING:
NUMBERS AND TYPES OF ALL DIESEL POWERED EQUIPMENT
VENTILATION AIR QUANTITIES NECESSARY TO PROPERLY VENTILATE EACH PIECE OF EQUIPMENT
MINE VENTILATION MAP CLEARLY SHOWS:
OPERATING AREAS OF DIESEL POWERED EQUIPMENT
DIESEL MOBILE FUEL STORAGE EQUIPMENT
DIESEL FUEL FILLING POINT
VENTILATION AIR QUANTITIES NECESSARY TO PROPERLY VENTILATE INDIVIDUAL PIECES OF DIESEL EQUIPMENT
ANY MULTIPLE PIECES OF DIESEL EQUIPMENT OPERATING ON THE SAME AIR SPLIT
CHECK THAT ALL MOBILE DIESEL FUEL STORAGE FACILITIES, WHERE PARKED, ARE VENTILATED DIRECTLY INTO A RETURN
CHECK THAT THE MINE VENTILATION MAP SHOWS THE LOCATION OF ALL NECESSARY DIESEL AIR EVALUATION POINTS WHERE MEASUREMENTS OF AIR QUANTITY AND QUALITY WILL BE TAKEN TO ENSURE DIESEL EQUIPMENT IS IN COMPLIANCE WITH THE LAW

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE THREE - FUEL, FUELING

AND FIRE SUPPRESSION
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
205-A
CONTAINER BEING USED IS DESIGNED FOR TRANSPORT OF DIESEL FUEL
USE OF APPROVED DIESEL FUEL
NO MORE THAN FIVE HUNDRED GALLONS IN MOBILE STORAGE FACILITY
SAFE LOCATION OF MOBILE STORAGE FACILITY
AT LEAST 100 FT. FROM SHAFTS, SLOPES, SHOPS, AND EXPLOSIVES MAGAZINES
AT LEAST 25 FT. FROM TROLLEY WIRES, HAULAGEWAYS, POWER CABLES, AND ELECTRIC EQUIPMENT
LOCATED IN AN AREA AS DRY AS PRACTICABLE
MOBILE UNDERGROUND DIESEL FUEL STORAGE FACILITY REQUIREMENTS
CONSTRUCTED OF NONCOMBUSTIBLE MATERIALS WITH AUTOMATIC CLOSURE
VENTILATED DIRECTLY TO THE RETURN AIR COURSE
EQUIPPED WITH AUTOMATIC FIRE SUPPRESSION SYSTEM COMPLYING WITH SECTION 209-A
AT LEAST TWO TWENTY POUND MULTIPURPOSE FIRE EXTINGUISHERS
MARKED WITH SIGNS DESIGNATING COMBUSTIBLE LIQUID STORAGE
INCLUDED IN PRE-SHIFT EXAMINATION
WELDING AND CUTTING ON OTHER THAN VESSELS CONTAINING DIESEL FUEL SHALL NOT BE DONE WITHIN 50 FT. OF THE FUEL STORAGE FACILITY
CUTTING OR WELDING ON VESSELS THAT HAVE CONTAINED FUEL SHALL BE PURGED AND PROVIDED WITH A VENT TO ALLOW FOR SUFFICIENT RELEASE OF PRESSURE
206-A
TRANSFER OF DIESEL FUEL - USE OF A POWER PUMP
HOSE IS EQUIPPED WITH NOZZLE CONTAINING A SELF-CLOSING VALVE WITHOUT A LATCH-OPEN DEVICE
PUMP IS EQUIPPED WITH AN EMERGENCY SHUTOFF SWITCH
FUEL TRANSFER USING COMPRESSED GAS PROHIBITED

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE THREE - FUEL, FUELING

AND FIRE SUPPRESSION continued
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
ENGINES TURNED OFF WHILE FUELING
CLOSED MANUAL SHUT-OFF VALVES AT SURFACE FILLING POINT AND UNDERGROUND DISCHARGE POINT
DIESEL FUEL PIPING SYSTEMS
OPERATED AS A DRY SYSTEM
SYSTEM PIPING RATINGS EXCEED THE WORKING PRESSURE AND STRESSES, AND 4X THE STATIC PRESSURE
COMPATIBLE WITH DIESEL FUEL
MAINTAINED TO PREVENT LEAKS
VERTICAL PIPELINES SHALL HAVE MANUAL SHUTOFF VALVES AT THE SURFACE FILLING POINT AND THE UNDERGROUND DISCHARGE POINT
UNBURIED PIPELINES SHALL NOT EXCEED 300 FT. IN LENGTH AND SHALL HAVE SHUT-OFF VALVES LOCATED AT EACH UNBURIED END
HORIZONTAL PIPELINES NOT USED TO DISTRIBUTE FUEL THROUGHOUT THE MINE
SHALL ONLY BE USED TO TRANSPORT FUEL FROM THE SURFACE DIRECTLY TO A SINGLE UNDERGROUND TRANSFER POINT
SYSTEM SHALL NOT BE LOCATED IN A BOREHOLE WITH ELECTRIC POWER CABLES
PIPELINES LOCATED IN A SHAFT SHALL BE PART OF THE SHAFT EXAMINATION
PIPELINES SHALL NOT BE LOCATED ON THE SAME SIDE AS ELECTRIC CABLES OR POWER LINES IN ENTRIES
PIPELINES SHALL NOT BE LOCATED IN TROLLEY HAULAGE ENTRIES EXCEPT TO CROSS PERPENDICULAR, IF PROPERLY PROTECTED
PIPING SYSTEMS SHALL BE PROTECTED TO PREVENT PHYSICAL DAMAGE

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE THREE - FUEL, FUELING

AND FIRE SUPPRESSION continued
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
207-A
requirements for diesel fuel transportation containers
SPECIFICALLY DESIGNED TO TRANSPORT DIESEL FUEL
ONLY ONE APPROVED SAFETY CAN PER VEHICLE
CONTAINERS OTHER THAN SAFETY CANS MUST INCLUDE:
DEVICES FOR VENTING
SELF-CLOSING CAPS
PROPERLY SIZED VENT PIPES
LIQUID-TIGHT CONNECTIONS FOR ALL OPENINGS
SHUT-OFF VALVES (CLOSED)
CAPACITY NOT TO EXCEED 500 GALLONS
PERMANENTLY FIXED TO THE TRANSPORTATION UNIT
DIESEL FUEL TRANSPORTATION UNITS SHALL BE TRANSPORTED AS FOLLOWS:
INDIVIDUALLY AND NOT WITH OTHER CARS
TWO DIESEL UNITS UP TO A MAXIMUM OF 500 GALLONS MAY BE TRANSPORTED TOGETHER
NOT PERMITTED ON CONVEYOR BELTS
WHEN TRANSPORTING FUEL IN CONTAINERS OTHER THAN SAFETY CANS, A FIRE EXTINGUISHER SHALL BE PROVIDED ON EACH END OF THE TRANSPORT UNIT
TRANSPORTATION UNITS SHALL HAVE FIRE SUPPRESSION SYSTEM WHICH MEETS SECTION 208-A
207-A (l)
SAFETY PROCEDURES FOR FUEL TRANSPORTATION IN TROLLEY MINES
207-A (m)
SAFETY PROCEDURE FOR UNATTENDED FUEL TRANSPORTATION UNITS
207-A (n)
SAFETY PROCEDURE FOR SAFETY CANS USED FOR EMERGENCY FUELING

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE THREE - FUEL, FUELING

AND FIRE SUPPRESSION continued
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
208-A
FIRE SUPPRESSION FOR EQUIPMENT AND TRANSPORTATION
MUST BE AN AUTOMATIC MULTIPURPOSE DRY POWDER TYPE SYSTEM
SHALL BE INSTALLED ACCORDING TO MANUFACTURER'S SPECIFICATIONS
INSTALLED IN A PROTECTED LOCATION
SUPPRESSANT AGENT DISTRIBUTION TUBING SHALL BE PROTECTED AGAINST DAMAGE
DISCHARGE NOZZLES AIMED FOR MAXIMUM EFFECTIVENESS
208-A (c)
FIRE DETECTION AND SUPPRESSION PROVIDED FOR THE FOLLOWING
ENGINE, TRANSMISSION, HYDRAULIC PUMPS AND TANKS, FUEL TANKS, EXPOSED BRAKE UNITS, AIR COMPRESSORS AND BATTERY AREAS ON ALL DIESEL-POWERED EQUIPMENT
FUEL CONTAINERS AND ELECTRIC PANELS OR CONTROLS USED DURING FUEL TRANSFER ON FUEL TRANSPORTATION UNITS
SHALL INCLUDE A FAULT SYSTEM AND FIRE ALARM ANNUNCIATOR
AUTOMATIC ENGINE SHUTDOWN AS PRESCRIBED
AT LEAST TWO MANUAL ACTUATORS AS PRESCRIBED
209-A
FIRE SUPPRESSION FOR STORAGE AREAS
AUTOMATIC MULTIPURPOSE DRY CHEMICAL SYSTEM OR EQUIVALENT
INSTALLED ACCORDING TO MANUFACTURER'S SPECIFICATIONS
INSTALLED IN A PROTECTED AREA
SUPPRESSION AGENT PIPING PROTECTED AGAINST DAMAGE
DISCHARGE NOZZLES AIMED FOR MAXIMUM EFFECTIVENESS
209-A (c)
FIRE DETECTION AND SUPPRESSION PROVIDED FOR FUEL STORAGE TANKS, CONTAINERS, SAFETY CANS, PUMPS, ELECTRICAL PANELS, AND CONTROL EQUIPMENT

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE THREE - FUEL, FUELING

AND FIRE SUPPRESSION continued
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
209-A (d)
AUDIBLE AND VISUAL ALARMS TO WARN OF FIRE OR SYSTEM FAULT
FIRE SUPPRESSION SYSTEM MANUAL ACTUATORS PROPERLY LOCATED
MONITORING AND STATUS INDICATION PROVIDED IF ELECTRICALLY OPERATED
210-A
USE OF VOLATILE OR CHEMICAL STARTING AIDS PROHIBITED
211-A
FUELING
PLAN FOR FUELING IN THE INTAKE ESCAPEWAY
PLAN FOR DIESEL FUEL CLEANUP
212-A
PLAN FOR THE SAFE AND HEALTHFUL HANDLING AND DISPOSAL OF DIESEL FUEL FILTERS

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE FOUR - TRAINING
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
209-A(k)
instructed about any hazards to the operation of all fire suppression devices installed ...
211-A(c)
one person trained in the cleanup and disposal of diesel fuel spills.
212-A(a)
All underground employees ... instruction related to fighting fires involving diesel fuel.
212-A(b)
All miners trained in precautions for safe handling and disposal of equipment filters.
220-A
LIST OF TRAINING INSTRUCTOR(S) AND

QUALIFICATIONS

220-A (b)
ENGINE FUNDAMENTALS
DIESEL REGULATIONS
DIESEL EMISSIONS
FACTORS THAT AFFECT DIESEL EMISSIONS
EMISSIONS CONTROL DEVICES
DIAGNOSTIC TECHNIQUES
PRE-OPERATIONAL INSPECTION
VENTILATION
FIRE SUPPRESSION SYSTEM
OPERATING RULES
EMERGENCY PROCEDURES
RECORDKEEPING AND REPORTING PROCEDURES
221-A
EQUIPMENT LAYOUT
PRE-OPERATIONAL INSPECTION
EQUIPMENT LIMITATIONS
OPERATING AREAS
OPERATION
REFUELING PROCEDURE
EMERGENCY DEVICES
DRIVING PRACTICE

APPROVED:

DATE:

DIESEL POWERED EQUIPMENT PACKAGE APPROVAL CHECKLIST
MODULE FOUR - TRAINING continued
COMPANY NAME:
MINE NAME:
DPEP APPLICATION NO. DATE RECEIVED:
Approved
Comments
SECTION
DESCRIPTION
Yes
Date
222-A (c)
FEDERAL / STATE REQUIREMENTS REGULATING THE USE OF DIESEL EQUIPMENT.
COMPANY POLICIES AND RULES RELATED TO THE USE OF DIESEL EQUIPMENT.
EMISSIONS CONTROL SYSTEM DESIGN AND COMPONENT TECHNICAL TRAINING.
ON-BOARD ENGINE PERFORMANCE AND MAINTENANCE DIAGNOSTICS SYSTEM DESIGN AND COMPONENT TECHNICAL TRAINING.
SERVICE AND MAINTENANCE PROCEDURES AND REQUIREMENTS FOR THE EMISSIONS CONTROL SYSTEM.
EMISSIONS TESTING PROCEDURES AND EVALUATION AND INTERPRETATION OF TEST RESULTS.
TROUBLESHOOTING PROCEDURES FOR THE EMISSIONS CONTROL SYSTEMS.
FIRE PROTECTION SYSTEM TEST AND MAINTENANCE.
FIRE AND IGNITION SOURCES AND THEIR CONTROL AND ELIMINATION.
FUEL SYSTEM MAINTENANCE AND SAFE REFUELING PROCEDURES.
INTAKE AIR SYSTEM DESIGN AND COMPONENTS TECHNICAL TRAINING AND MAINTENANCE PROCEDURES.
ENGINE SHUTDOWN DEVICE TESTS AND MAINTENANCE.
SPECIAL INSTRUCTIONS REGARDING COMPONENTS, SUCH AS THE FUEL INJECTION SYSTEM, THAT ONLY SHALL BE REPAIRED AND ADJUSTED BY A QUALIFIED MECHANIC WHO HAS RECEIVED SPECIAL TRAINING AND IS AUTHORIZED TO MAKE SUCH REPAIRS OR ADJUSTMENTS BY THE COMPONENT MANUFACTURER.
APPROVED: DATE:

DIESEL-POWERED EQUIPMENT MINE INSPECTOR CHECKLIST

Company: _______________________ Mine: ___________________ Date: ________________

Inspector: _____________________________ Location of Equipment:_____________________

Only diesel-powered equipment which has been approved by the Department and which is strictly maintained and operated under the guidelines of Section 201-A can be utilized in underground mines. To make sure diesel equipment conforms to these guidelines, the following checks must be made for a proper safety inspection.

Check that diesel-powered equipment:

Has a mine ventilation plan which includes the following:

Exhaust emissions contain less than 100 ppm carbon monoxide (CO), and when sampled at the equipment operator's position, the following air quality standards are met; carbon monoxide (CO) is less than 35 ppm, nitric oxide (NO) is less than 25 ppm, and nitrogen dioxide (NO2) is less than 2 ppm

CO
CO 2
NO
NO2

Exhaust and manifold temperature are less than 302 degrees Fahrenheit

Temperature Reading
Manifold
Exhaust

Diesel fuel is stored properly as follows:

Mobile fuel facilities must meet the following requirements:

Verify that exhaust emission and conditioning diagnostic systems are working properly

Verify that training concerning special procedures to be followed for fighting fires involving diesel equipment and fuel has been provided to all underground employees

Verify that diesel equipment operators follow specified equipment maintenance and examination procedures at required intervals

DIESEL-POWERED EQUIPMENT ELECTRICAL INSPECTOR CHECKLIST

Company: _____________________ Mine: _____________________ Date: ________________

Inspector: __________________________ Location of Equipment:________________________

Only diesel-powered equipment which has been approved by the Department and which is strictly maintained and operated under the guidelines of Section 201-A can be utilized in underground mines. To make sure diesel equipment conforms to these guidelines, the following checks must be made for a proper safety inspection.

Equipment Approvals -- Section 202-A

Exhaust Emissions Control -- Section 203-A, 217-A, and 219-A

Spark arrestor

Flame arrestor

Electrical components and wiring

Engine speed

Operating hour meter

Total intake restriction

Total exhaust back pressure

Cooled exhaust gas temperature less than 302 degrees Fahrenheit

Coolant temperature

Engine oil pressure

Engine oil temperature

Commonwealth of Pennsylvania

Department of Environmental Protection

DIESEL POWERED EQUIPMENT PACKAGE APPLICATION

Part I - General Information

Company Name:
Company Address:
Street or Rural Delivery Address
P. O. Box
City State Zipcode
Company Phone: AC ( ) Fax: AC ( )
Mine Name:
Mine Address:
Street or Rural Delivery Address
P. O. Box
City State Zipcode
Mine Phone: AC ( ) Fax: AC ( )
Permit Number: Federal ID Number:
Applicant Contact:
Last Name First Name MI
Title:
Phone Number: (Daytime) AC ( ) Fax: AC ( )
DEP Use Only (Do not write in this space)
Date Received: Final Action Date:
Approved: YES NO Approval Number:
Signature: Title:

COMMONWEALTH OF PENNSYLVANIA

DEPARTMENT OF ENVIRONMENTAL PROTECTION

DIESEL POWERED EQUIPMENT PACKAGE APPLICATION

Part II - Module One

Diesel Powered Equipment

Company Name:
Mine Name:
Applicant Contact:
Phone Number: (Daytime) AC ( )
Equipment List (use additional paper as necessary)
Manufacturer
Description
Model No.
MSHA Approval No.

INSTRUCTIONS:

Each Diesel Powered Equipment Package must include at least the following information in Module One: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Description
4
EQUIPMENT APPROVALS
MSHA ENGINE APPROVAL PLATE
MSHA EQUIPMENT APPROVAL PLATE (FACE)
BDMS EQUIPMENT APPROVAL PLATE
SAFE OPERATING PROCEDURES

(Continued on page 19)
DEP Use Only (Do not write in this space)
Date Received: Revision Date: Final Action Date:
Approved: YES NO Approval Number:
Signature: Title:


INSTRUCTIONS:

Each Diesel Powered Equipment Package must include at least the following information in Module One: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Description
EXHAUST EMISSIONS CONTROL
ELECTRICAL COMPONENTS AND WIRING
DIESEL PARTICULATE MATTER (DPM) FILTER
OXIDATION CATALYST OR OTHER GASEOUS EMISSIONS CONTROL
ENGINE SURFACE TEMPERATURE CONTROL
HEAT EXCHANGER
AUTOMATIC ENGINE SHUTDOWN SYSTEM (FOR HIGH EXHAUST GAS OR HIGH ENGINE COOLANT)
SPARK ARRESTOR SYSTEM
FLAME ARRESTOR SYSTEM
UNTREATED EXHAUST GAS SAMPLING PORT
TREATED EXHAUST GAS SAMPLING PORT
ON-BOARD DIAGNOSTICS SYSTEM

ENGINE SPEED

OPERATING HOUR METER

TOTAL INTAKE RESTRICTION

TOTAL EXHAUST BACK PRESSURE

COOLED EXHAUST GAS TEMPERATURE

COOLANT TEMPERATURE

ENGINE OIL PRESSURE

ENGINE OIL TEMPERATURE
QUALITY CONTROL PLAN FOR DIESEL FUEL
MAINTENANCE PLAN
CHECKLISTS AND RECORDKEEPING FOR EQUIPMENT
ENGINE AND EMISSIONS CHECKLIST
MANUFACTURER'S PROCEDURE FOR PREVENTIVE MAINTENANCE AND SERVICE INSPECTION
LIST OF TRAINED AND QUALIFIED MECHANICS

Commonwealth of Pennsylvania

Department of Environmental Protection

DIESEL POWERED EQUIPMENT PACKAGE APPLICATION

Part II - Module Two

Ventilation

Company Name:
Mine Name:
Applicant Contact:
Phone Number: (Daytime) AC ( )

Equipment List (use additional paper as necessary)
Manufacturer
Description
Model No.
MSHA Approval No.
Minimum Air Quantity Required

INSTRUCTIONS:

Each Diesel Powered Equipment Package must include at least the following information in Module Two: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Description
MINE VENTILATION PLAN DESCRIBES THE FOLLOWING:
NUMBERS AND TYPES OF ALL DIESEL POWERED EQUIPMENT
VENTILATION AIR QUANTITIES NECESSARY TO PROPERLY VENTILATE EACH PIECE OF EQUIPMENT
(Continued on page 21)

DEP Use Only (Do not write in this space)
Date Received: Revision Date: Final Action Date:
Approved: YES NO Approval Number:
Signature: Title:

INSTRUCTIONS:

Each Diesel Powered Equipment Package must include at least the following information in Module Two: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Description
MINE VENTILATION PLAN DESCRIBES THE FOLLOWING:
MINE VENTILATION MAP CLEARLY SHOWS:
OPERATING AREAS OF DIESEL POWERED EQUIPMENT
DIESEL MOBILE FUEL STORAGE EQUIPMENT
DIESEL FUEL FILLING POINT
VENTILATION AIR QUANTITIES NECESSARY TO PROPERLY VENTILATE INDIVIDUAL PIECES OF DIESEL EQUIPMENT
ANY MULTIPLE PIECES OF DIESEL EQUIPMENT OPERATING ON THE SAME AIR SPLIT
CHECK THAT ALL MOBILE DIESEL FUEL STORAGE FACILITIES, WHERE PARKED, ARE VENTILATED DIRECTLY INTO A RETURN
CHECK THAT THE MINE VENTILATION MAP SHOWS THE LOCATION OF ALL NECESSARY DIESEL AIR EVALUATION POINTS WHERE MEASUREMENTS OF AIR QUANTITY AND QUALITY WILL BE TAKEN TO ENSURE DIESEL EQUIPMENT IS IN COMPLIANCE WITH THE LAW

Commonwealth of Pennsylvania

Department of Environmental Protection

DIESEL POWERED EQUIPMENT PACKAGE APPLICATION

Part II - Module Three

Fuel, Fueling, and Fire Suppression

Company Name:
Mine Name:
Applicant Contact:
Phone Number: (Daytime) AC ( )

INSTRUCTIONS:

Each Diesel Powered Equipment Package must include the following information in Module Three: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Description
4
CONTAINER BEING USED IS DESIGNED FOR TRANSPORT OF DIESEL FUEL
USE OF APPROVED DIESEL FUEL
NO MORE THAN FIVE HUNDRED GALLONS IN MOBILE STORAGE FACILITY
SAFE LOCATION OF MOBILE STORAGE FACILITY
AT LEAST 100 FT. FROM SHAFTS, SLOPES, SHOPS, AND EXPLOSIVES MAGAZINES
AT LEAST 25 FT. FROM TROLLEY WIRES, HAULAGEWAYS, POWER CABLES, AND ELECTRIC EQUIPMENT
LOCATED IN AN AREA AS DRY AS PRACTICABLE
MOBILE UNDERGROUND DIESEL FUEL STORAGE FACILITY REQUIREMENTS
CONSTRUCTED OF NONCOMBUSTIBLE MATERIALS WITH AUTOMATIC CLOSURE
VENTILATED DIRECTLY TO THE RETURN AIR COURSE
EQUIPPED WITH AUTOMATIC FIRE SUPPRESSION SYSTEM COMPLYING WITH SECTION 209-A
AT LEAST TWO TWENTY POUND MULTIPURPOSE FIRE EXTINGUISHERS
MARKED WITH SIGNS DESIGNATING COMBUSTIBLE LIQUID STORAGE
INCLUDED IN PRE-SHIFT EXAMINATION
(Continued )

DEP Use Only (Do not write in this space)
Date Received: Revision Date: Final Action Date:
Approved: YES NO Approval Number:
Signature: Title:

INSTRUCTIONS:

Each Diesel Powered Equipment Package must include the following information in Module Three: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Description
4
WELDING AND CUTTING ON OTHER THAN VESSELS CONTAINING DIESEL FUEL SHALL NOT BE DONE WITHIN 50 FT. OF THE FUEL STORAGE FACILITY
CUTTING OR WELDING ON VESSELS THAT HAVE CONTAINED FUEL SHALL BE PURGED AND PROVIDED WITH A VENT TO ALLOW FOR SUFFICIENT RELEASE OF PRESSURE
TRANSFER OF DIESEL FUEL - USE OF A POWER PUMP
HOSE IS EQUIPPED WITH NOZZLE CONTAINING A SELF-CLOSING VALVE WITHOUT A LATCH-OPEN DEVICE
PUMP IS EQUIPPED WITH AN EMERGENCY SHUTOFF SWITCH
FUEL TRANSFER USING COMPRESSED GAS PROHIBITED
ENGINES TURNED OFF WHILE FUELING
CLOSED MANUAL SHUT-OFF VALVES AT SURFACE FILLING POINT AND UNDERGROUND DISCHARGE POINT
DIESEL FUEL PIPING SYSTEMS
OPERATED AS A DRY SYSTEM
SYSTEM PIPING RATINGS EXCEED THE WORKING PRESSURE AND STRESSES, AND 4X THE STATIC PRESSURE
COMPATIBLE WITH DIESEL FUEL
MAINTAINED TO PREVENT LEAKS
VERTICAL PIPELINES SHALL HAVE MANUAL SHUTOFF VALVES AT THE SURFACE FILLING POINT AND THE UNDERGROUND DISCHARGE POINT
UNBURIED PIPELINES SHALL NOT EXCEED 300 FT. IN LENGTH AND SHALL HAVE SHUT-OFF VALVES LOCATED AT EACH UNBURIED END
HORIZONTAL PIPELINES NOT USED TO DISTRIBUTE FUEL THROUGHOUT THE MINE
SHALL ONLY BE USED TO TRANSPORT FUEL FROM THE SURFACE DIRECTLY TO A SINGLE UNDERGROUND TRANSFER POINT
SYSTEM SHALL NOT BE LOCATED IN A BOREHOLE WITH ELECTRIC POWER CABLES
PIPELINES LOCATED IN A SHAFT SHALL BE PART OF THE SHAFT EXAMINATION
PIPELINES SHALL NOT BE LOCATED ON THE SAME SIDE AS ELECTRIC CABLES OR POWER LINES IN ENTRIES
PIPELINES SHALL NOT BE LOCATED IN TROLLEY HAULAGE ENTRIES EXCEPT TO CROSS PERPENDICULAR, IF PROPERLY PROTECTED
PIPING SYSTEMS SHALL BE PROTECTED TO PREVENT PHYSICAL DAMAGE
requirements for diesel fuel transportation containers
SPECIFICALLY DESIGNED TO TRANSPORT DIESEL FUEL
ONLY ONE APPROVED SAFETY CAN PER VEHICLE

INSTRUCTIONS:

Each Diesel Powered Equipment Package must include the following information in Module Three: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Dscription
4
CONTAINERS OTHER THAN SAFETY CANS MUST INCLUDE:
DEVICES FOR VENTING
SELF-CLOSING CAPS
PROPERLY SIZED VENT PIPES
LIQUID-TIGHT CONNECTIONS FOR ALL OPENINGS
SHUT-OFF VALVES (CLOSED)
CAPACITY NOT TO EXCEED 500 GALLONS
PERMANENTLY FIXED TO THE TRANSPORTATION UNIT
DIESEL FUEL TRANSPORTATION UNITS SHALL BE TRANSPORTED AS FOLLOWS:
INDIVIDUALLY AND NOT WITH OTHER CARS
TWO DIESEL UNITS UP TO A MAXIMUM OF 500 GALLONS MAY BE TRANSPORTED TOGETHER
NOT PERMITTED ON CONVEYOR BELTS
WHEN TRANSPORTING FUEL IN CONTAINERS OTHER THAN SAFETY CANS, A FIRE EXTINGUISHER SHALL BE PROVIDED ON EACH END OF THE TRANSPORT UNIT
TRANSPORTATION UNITS SHALL HAVE FIRE SUPPRESSION SYSTEM WHICH MEETS SECTION 208-A
SAFETY PROCEDURES FOR FUEL TRANSPORTATION IN TROLLEY MINES
SAFETY PROCEDURE FOR UNATTENDED FUEL TRANSPORTATION UNITS
SAFETY PROCEDURE FOR SAFETY CANS USED FOR EMERGENCY FUELING
FIRE SUPPRESSION FOR EQUIPMENT AND TRANSPORTATION
MUST BE AN AUTOMATIC MULTIPURPOSE DRY POWDER TYPE SYSTEM
SHALL BE INSTALLED ACCORDING TO MANUFACTURER'S SPECIFICATIONS
INSTALLED IN A PROTECTED LOCATION
SUPPRESSANT AGENT DISTRIBUTION TUBING SHALL BE PROTECTED AGAINST DAMAGE
DISCHARGE NOZZLES AIMED FOR MAXIMUM EFFECTIVENESS
FIRE DETECTION AND SUPPRESSION PROVIDED FOR THE FOLLOWING
ENGINE, TRANSMISSION, HYDRAULIC PUMPS AND TANKS, FUEL TANKS, EXPOSED BRAKE UNITS, AIR COMPRESSORS AND BATTERY AREAS ON ALL DIESEL-POWERED EQUIPMENT
FUEL CONTAINERS AND ELECTRIC PANELS OR CONTROLS USED DURING FUEL TRANSFER ON FUEL TRANSPORTATION UNITS
SHALL INCLUDE A FAULT SYSTEM AND FIRE ALARM ANNUNCIATOR
AUTOMATIC ENGINE SHUTDOWN AS PRESCRIBED
AT LEAST TWO MANUAL ACTUATORS AS PRESCRIBED

INSTRUCTIONS:

Each Diesel Powered Equipment Package must include the following information in Module Three: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Description
4
FIRE SUPPRESSION FOR STORAGE AREAS
AUTOMATIC MULTIPURPOSE DRY CHEMICAL SYSTEM OR EQUIVALENT
INSTALLED ACCORDING TO MANUFACTURER'S SPECIFICATIONS
INSTALLED IN A PROTECTED AREA
SUPPRESSION AGENT PIPING PROTECTED AGAINST DAMAGE
DISCHARGE NOZZLES AIMED FOR MAXIMUM EFFECTIVENESS
FIRE DETECTION AND SUPPRESSION PROVIDED FOR FUEL STORAGE TANKS, CONTAINERS, SAFETY CANS, PUMPS, ELECTRICAL PANELS, AND CONTROL EQUIPMENT
AUDIBLE AND VISUAL ALARMS TO WARN OF FIRE OR SYSTEM FAULT
FIRE SUPPRESSION SYSTEM MANUAL ACTUATORS PROPERLY LOCATED
MONITORING AND STATUS INDICATION PROVIDED IF ELECTRICALLY OPERATED
USE OF VOLATILE OR CHEMICAL STARTING AIDS PROHIBITED
FUELING
PLAN FOR FUELING IN THE INTAKE ESCAPEWAY
PLAN FOR DIESEL FUEL CLEANUP
PLAN FOR THE SAFE AND HEALTHFUL HANDLING AND DISPOSAL OF DIESEL FUEL FILTERS

Commonwealth of Pennsylvania

Department of Environmental Protection

DIESEL POWERED EQUIPMENT PACKAGE

APPLICATION

Part II - Module Four

Training

Company Name:
Mine Name:
Applicant Contact:
Phone Number: (Daytime) AC ( )

INSTRUCTIONS:

Each Diesel Powered Equipment Package must include at least the following information in Module Four: Attach all appropriate supporting documentation such as schematics, drawings, plans, etc.

Description
4
List of instructors and qualifications
TRAINING PLAN FOR HAZARDS TO THE OPERATION OF ALL FIRE SUPPRESSION DEVICES INSTALLED
TRAINING PLAN FOR THE CLEANUP AND DISPOSAL OF DIESEL FUEL SPILLS
TRAINING PLAN FOR FIGHTING FIRES INVOLVING DIESEL FUEL
TRAINING PLAN FOR THE SAFE AND HEALTHFUL HANDLING OF DIESEL FUEL FILTERS
Minimum eight hour diesel equipment operator training plan
minimum sixteen hour diesel mechanic training plan





DEP Use Only (Do not write in this space)
Date Received: Revision Date: Final Action Date:
Approved: YES NO Approval Number:
Signature: Title: